stages of lean manufacturing implementation

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maksudasm
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Joined: Thu Jan 02, 2025 7:09 am

stages of lean manufacturing implementation

Post by maksudasm »

The main goal of implementing lean manufacturing tools is to eliminate waste, i.e., those activities that do not have or do not bring any value. The Japanese word "muda" is a world-recognized name for waste or those activities that consume resources but do not create any value.

There are seven main stages of lean manufacturing:

Dividing all manufactured products into product lines and forming teams to work on each product group. In the process, target indicators are developed that must be achieved during production: reducing the duration of the production cycle, reducing warehouse stocks, etc.

Determining the value of a product or service from the consumer's point of view. In other words, it is necessary to identify actions that are useful to the end consumer and operations that are only needed by the manufacturer.

Determining the optimal kuwait email list number of operations required to produce a valuable product. Setting up a production chain that starts with planning and ends with delivery of the finished product, with all losses being minimized.

Organization of a continuous process for the release of a valuable product with a global revision of the entire process of its manufacture. All actions of workers must comply with the principles of lean manufacturing. All operations that do not add any value to the manufactured product are removed. Time losses due to downtime and waiting are minimized. If there is a shortage of production capacity and technology, they are actively implemented.

"Pulling" the product from the consumer side. The essence of this term is that organizations strive to produce only the goods that customers need, and in the quantity in which they can be sold.

Creation of a separate division, the tasks of which will be collecting and analyzing the experience of working groups. This is necessary in order to determine the most effective practices and disseminate them to other teams.

Continuous improvement of all processes occurring at the enterprise. Product design and quality are improved. Mastering the principles of lean manufacturing is a change in the organization's activities that is carried out on an ongoing basis. Each employee should be involved in the search for possible improvements and reductions in losses.

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